What is Fiberfill?

Fiberfill, also known as polyester fiberfill, is a synthetic material crafted from polyester or blended polyester fibers. It is widely used in the textile industry as a filling material in various products, such as stuffed toys, comforters, and pillows.

To make fiberfill, polyester polymers are melted into a liquid form, which is then extruded through spinnerets to create fine fibers. The fibers are then carded, which means they are separated and aligned in a uniform direction to produce a fluffy and even texture. The outcome of this process yields a material that resembles cotton batting in appearance and texture, but with more durability and resilience.

Fiberfill offers several advantages. It is lightweight and compressible, yet it still provides excellent insulation. It can retain its shape and loft even after numerous washes and uses, making it perfect for products that require long-lasting durability. Additionally, fiberfill is hypoallergenic, making it a popular choice for those with allergies or sensitivities to natural materials such as down or feathers.

Manufacturers can tailor fiberfill to their specific needs since it comes in a range of densities and thicknesses. For instance, a denser fiberfill might be suitable for a firm pillow, while a lighter filling might be suitable for a plush toy.